Humbug! More lessons in printing.

Filed under: Letterpress Projects,Ottawa Press Gang — November 24, 2011 @ 12:14 pm

Press work continues on a small scale, with seasonal greetings, courtesy of Ebeneezer Scrooge.  I am still learning the basics of  two-colour registration – and while I am generally pleased with the cover of the card, I was dismayed to see that the green ink had begun to clot. I suspect that this is due to improper sealing of the ink tin.

Letterpress Christmas

For the interior message, I tried Franklin Bold, a sans serif typeface that I thought would compliment the cover text and provide a nice contrast to the blackletter I wanted to use for the word “Christmas.”   I had never used this typeface before – and this fit nicely with my plan to proof every set of type that came with my print shop acquisition.

Humbug.

Cranking up again

Filed under: Letterpress Projects — October 31, 2011 @ 5:47 pm

After an unplanned hiatus that lasted nearly two years, I am glad to be working on my press once more. I’m starting with a small project intended to reacquaint me with the press and process. This time, a set of bookmarks (in time for Christmas?!) featuring the wit and wisdom of Wilde, Eagan, and Marx (um, Groucho, that is).

Bookmarks on the press

In the long absence from my press room I realise how much I had missed the tranquility and solitude of the work.  Yes, the Devil is in the details – and I continue to wrestle with him – but also present is the comforting ka-chunk of the carriage rolling back into position, the subtle scent of ink when you first open the tin, and the heady feeling you get when your first print rolls off the press.

Photo of bookmark on the press

This little project will serve to calibrate the rollers again – and to teach me about two-colour registration (one of those devils, I mentioned), in preparation for a signature I’m planning for the next Wayzgoose anthology for Grimsby…unless, of course, procrastination kicks in again.

 

A few (really hard) lessons learned.

Filed under: Letterpress Projects,Ottawa Press Gang — March 11, 2010 @ 5:37 am

Well, I’ve finished printing my Wayzgoose contribution…and just in time! I just finished the covers for the 50 copies that are destined for the author and printer. They’re nestled, carefully interleaved with scrap paper, waiting for the ink to dry before I fold and compile them into their signatures.

Though the submission deadline looms, I’m feeling that some of the pressure is off. As a neophyte printer, the constant worry during the printing process is the fear of making a catastrophic mistake that might ruin the entire edition. (Believe me, that has happened to me before, and cranky doesn’t begin to describe my state of mind!)

Indeed, this is the first time I printed such a large edition. I printed about 220 copies to achieve a final edition of 165. Even with the extras factored in as wastage, I’m still fretting over some of the dumb mistakes and the hard lessons learned during this project.

The intention here is to log the problem as a means of learning for me — as well as to track the evolution (and glitches) of the project. I suppose these notes might also serve as a caution for other new printers, so that they don’t fall victim to the same mistakes. So here’s my list of hard lessons learned:

1. Dampening paper, but not printing promptly.
Sometimes life conspires against me and all my good letterpress intentions are subverted by other obligations. That thing called life gets in the way.   This was the case a few weeks ago when I dampened paper in preparation for back-to-back print runs of one page of the tale and the accompanying accent colour.   Sunday night, 11:30 pm and I’ve only finished the first impression – i.e. the black ink.   The work week is yawning before me, and I know that I won’t be able to print the second run until Thursday night at the earliest.  No problem, I think, carefully wrapping the dampened (and printed) pages back in their plastic bag.  I’ll just keep them damp until Thursday.  Aren’t I clever?  Bad idea, it turns out.   See that pretty pink spot on the paper?

Mould onpaper

Ya, that’s mould.  So I printed the page again – 220 times (sigh).

2.  Jogging printed pages into a tidy pile (BIG mistake)

When working on any project, I need order.  In the controlled environment of my little press room, my tools are put away after use, the ink cans are always closed and stored away and paper stocks are usually stacked neatly on nearby shelves.   On this project, my sense of order  – combined with my lack of printing experience  – very nearly put an early end to the project.

I was halfway through the print run of the title page and colophon.  I carefully interleaved every print with scrap paper to avoid offset ink when it occured to me that the stack was looking rather dishevelled or off-kilter. Gently, gently I jogged all the offending pages into a neat, tidy stack and left them so the still-damp ink would dry.  I  happily returned to the press, smugly thinking how I had everything under control.  It was only the next day, when I went to check on the prints, did I realise what a stupid mistake I’d made.    Every print had offset ink spots or streaks because I’d jogged the leaves while the ink was still fresh.

smudged ink

So I printed the page again - (only) 100 times.

3.  When good sorts go bad

Key to my basic book design about the arrival of Spring was the use of a floral dropped capital.  I have a lovely set of Massey Initials, and this was the perfect project to use this  font for the first time. I was very pleased as the first few proofs came off the press; even more so when I started the print run using dampened paper.

I thought it might look a tad better with a bit more bite in the impression, so I added a sheet of under-packing on the cylinder and resumed the print run.   Hmm,the centre of the floral was looking a bit faint, as if the ink wasn’t being picked up. “Strange…I’ll just add a little more packing. That should take care of it! A few more nice prints, and then again, I notice that the centre of the sort isn’t printing very well.  Ok, then!  More underlay that’ll take care of it!

Another big mistake. The sort, cast in a very soft lead-based alloy, was slowly being flattened on the press! Two-thirds through the print run and I had ruined the centre-piece!

Mashed J

Crisis! What to do?  In desperation, I sent out a call for help to the Ottawa Press Gang. Would someone have a 36 pt. swash or decorative sort that I might use to finish my project?  Within moments, my plea was answered by Grant Wilkins, owner of The Grunge Papers, who just happened to have an unused set of the very font I needed. Without a thought to the fate of his font on my press, he gallently offered the use his own sort so that I could finish my printing.  I am deeply indebted to Grant for saving my project  (not to mention my sanity) – and for stepping in so quickly!

The entire process was a learning experience and, yes, some lessons are more difficult than others.  I am generally delighted with the experience itself – and very pleased with the signature.  Even more, I am truly looking forward to gathering with friends and other kindred spirits during the 32nd Grimsby Wayzgoose.

Cranking, madly cranking!

Filed under: Letterpress Projects — March 8, 2010 @ 5:30 am

The submission date for the Grimsby Wayzgoose signature is looming – and it seems with each passing day, I’m cranking more desperately. An intensive session on the press this weekend has yielded some good results, and a few hard lessons (more on that later!). For now though, I can report that I’m nearly finished, with only the covers left to print. In the meantime, I’m taking a few moments away from the press to reflect and to take stock.

Drop-cap J, letterpressed

The project is a little tale called Entre Deux Saisons by Richard St-Laurent, a writer from Val-Joli, Quebec, whom I had the pleasure of meeting only last summer, a few months after I first heard his story read by Carole Trahan on Radio-Canada’s Éspace Musique. It was a cold and windswept morning in March last year, and I was driving through a very bleak-looking countryside east of Ottawa. The ice-huts on the frozen Ottawa River were starting to take on the lopsided tilt typical of the end of winter: the river slowly starting its long thaw. The temperature that morning in March was deceptively cold. The flurries turned to freezing drizzle – and as I drove along the river road, I became convinced that Spring would simply never arrive. With the end of a classical musical piece, Mr. St-Laurent’s tale seemed to match the mood and the moment perfectly.

 

Ice-fishing huts on the Ottawa River

 

I was struck by its simple eloquence, the sympathy of the characters – and intrigued by the personification of Spring itself, a liquor-soaked ne’er-do-well whose current hangover imperilled the very arrival of Summer. His crankishness appealed to me on several levels.

I knew that this short, lovely story would make the perfect project for a Wayzgoose submission – and with the assistance of Radio-Canada, I contacted M. St-Laurent to request his permission to print his fable. We exchanged a few emails and I was delighted to have made his acquaintance – and to have his permission to print Entre Deux Saisons.

And so planning – and learning – began in earnest: my house font is Caslon, and I knew I needed a set of French diacritics (ordered from M & H type). Will Reuter (Aliquando Press) shared his knowledge and suggested Strathmore Writing as a good basic commercial paper for a starter project. As for ink, I was thrilled to learn about Caligo SafeWash inks – an environmentally friendlier alternative to rubber-based inks. (My thanks to the folks at Pomegranite Letterpress and Design for this suggestion.) These wash up with soap and water (no solvents!) — an important advantage when your press shares space with a pilot light in the furnace room. I spent a lot of time packing and re-packing the cylinder of my Reprex…learning a lot about hard packing and soft packing. And I learned how to use the roller gauge properly and was able to calibrate the rollers so that they printed evenly, just brushing the type.

For the tale itself, I suggested (perhaps too amibitiously) an edition of 165. This would ensure 115 copies for the Wayzgoose anthology and an addition 50 copies to be shared between M. St-Laurent and myself. Design started in September, with layout and some “dummy” copies developed last October.  I had new cause for cranky as I was bedevilled by setting diacritics that were upside down and backwards; if minding one’s Ps and Qs were tricky, accents aigue and accent graves almost did me in!  And then I was proofing, proofing, proofing!   I had clearly underestimated the time and effort involved in setting and proof-reading texts in a second language!

Proofing, and then some!

Wayzgoose project finally on the press!

Filed under: Letterpress Projects — February 5, 2010 @ 5:44 am

After far too much time procrastinating, I’ve finally got myself organised to print a little pamphlet for the upcoming Grimsby Wayzgoose (3rd Saturday in April). It’s a lovely little tale entitled Entre Deux Saisons by Richard St-Laurent. It’s written in French, which makes the proofreading and corrections a little more challenging, since the diacritics are inverted!

Most of the text is composed, the first of two forms is locked up, the paper is cut ready to be dampened (gulp!) – and I should be ready to go. Posted below are some pictures of the (never-ending!) make-ready and proofing processes.
1- Composing:

 

 

2 – Locking up the forme